New and Used Audi-VW Factory Service Training Booklets

Please Contact Us to order the following training booklets

These Service Training booklets were supplied to the Audi Dealer technicians as part of their formal training courses.

They have detailed information on the design and theory of operation of the systems found in the Audi vehicles. Trouble-shooting your Audi is much easier, once you understand how the system or component is designed to work.

The "Model Change" booklets describe new systems and features found in the various Audi Models introduced that year and are also very useful when trouble-shooting a particular problem.

The older used booklets are in Black and White (B/W), and may have a slight musty smell, but otherwise are in decent shape.

The "New" booklets are New Old Stock (NOS) as they are out of print, but in new condition.

Many of the newer booklets have very nice multi-color system component diagrams, color coded wiring diagrams or color photos.

Detailed descriptions of each booklet contents can be found here Detailed Description

New and used Audi Service Training Booklet Title Listing

SJM-555-00 Turbo Diesel -Introductory Service Training Information 1982 $15 used, PHOTO
625-00 Four Cylinder Diesel 1977-1983 (82) $15 used, PHOTO
SJM-125-00 1985 Model Change Information $25 used,
SJM- 127-00 1986 Model Change Information $25 used, PHOTO
SJM-134-00 Anti-Lock Brake System-Introductory Info for the Audi 5000S, Audi 5000 CS Turbo $15 new, PHOTO
SJM-138-00 Electronic Instrument Display For the Audi Coupe GT (3/86) $15 used, PHOTO
SJM-139-00 Anti-Lock Brake System Testing (using 2-LED tester) (5/86) $10 used, PHOTO
SJM-180-00 1989 Model Change Information (10/88) $15 New, PHOTO
SJM-214-00 1992 Model Change Information (3/92) $15 used PHOTO
SJM-219-00 1993 Model Change Information (10/92) $15 new PHOTO
SJM-61903 Audi Electronic Stability Program (ESP) Design and Function 12/1999 $29, new, PHOTO
SJM-91003 Audi TT Roadster Design and Function $29, New, PHOTO
SJM-11203 VAS 5052 Design and Function $29, New, PHOTO

Audi Service Training Booklets: Detailed Description,

Note: Most of these booklets are no longer available.

SJM-555-00 Turbo Diesel -Introductory Service Training Information 1982
42 pages, B/W, Specifications, Introduction, 4 Cylinder Engine, waste gate 4 cyl, 5 cylinder Engine, Blow off valve, Fuel Enrichment, Oil circulation 4 cyl, Radiator fan control 4 cyl, Oil Circulation 5 cyl, Radiator fan control 5 cyl, Engine Components, Turbocharger Testing, E-Mode Automatic Transmission. Additional New Product information: Evaporative Emission System, Dynamic Oil Pressure warning system, Upshift indicator system, Additional changes
SJM-557-00 Audi ur-Quattro Introductory Service Training Information "Maintenance and Adjustments" (1982)

52 pages, B/W, Audi supplied Photocopy on regular paper, Content:
Technical Data, Torque Data, Turbo System, Crankcase Vent system, Evaporative emission system, Vacuum hose diagram, Cooling system, Basic adjustments -CO%-Idle Speed, Timing system testing-Performance problems, Oxygen sensor system testing, Timing system testing, Wiring diagram, Differential locking system, Driveshaft, Fuse/Relay system, Maintenance schedules.
SJM-556-00 Audi ur-Quattro Introductory Service Training Information (1982)

65 pages, B/W, Audi supplied Photocopy on regular paper, Content: Specifications, Quattro engine, Turbo system, Cooling system, Ignition system, Oxygen sensor system, Four wheel drive, 5 speed Transmission, Driveshaft, Rear Differential, Suspension, Hydraulic assist system, Power Steering, Hydraulic power brakes, Brake pressure regulator.
SJM-625-00 Four Cylinder Diesel 1977-1983 (82)
Introduction: Cold Running/Starting problems, Idle Problems, Warm Running Problems, Special Repairs
SJM-125-00 1985 Model Change Information (11/84)

43 Pages, B/W, Great book highlighting the 1985 changes

Audi 4000S, Audi Coupe GT, Audi 4000S Quattro, Audi 5000S and 5000S Wagon, Audi 5000S Turbo, Audi Quattro Turbo, Engine Range, Engine Changes-Fuel Injectors-Cylinder head, 1.8 Liter High Performance Engine, Knock Sensor Ignition System, Water Cooled Turbocharger Housing, Secondary Coolant Pump, 016 Transmission Shift Linkage, Hydraulic Engine Mounts, Differential Locks, Audi 4000S and Coupe GT Brake System, Interior Changes, Audi 4000s-Coupe GT-and 4000S Quattro Body Changes, Electrical System Changes-Bar graph display-Heated seats-Trip computer-Mileage Counter-Audi 5000S Climate Control-Aero Headlamps-10 Speaker Sound system
SJM-127-00 1986 Model Change Information (10/85)

77 Pages, B/W, Great Book highlighting the major changes to the Audi 5000T/Q with the new MC engine.

Model Line Information, Engine Range, 2.22 liter Engine, Engine Control System, Self Diagnosis, Wiring and Vacuum hose Diagrams, 5000CS Quattro: Introduction, Drivetrain, Suspension, Brake System. Audi 5000 Rear Disc Brakes, Anti-Lock Brake System: Introduction, Components, General Information, Wiring diagrams. Body Assembly: Galvanized body, Seat belts, 5000CS Quattro and 5000CS Turbo changes. Electrical System: Headlights, Trip Computer, dashboard lighting, Wiring changes, Heated seats, Rear brake light, Radiator fan.
SJM-138-00 Electronic Instrument Display For the Audi Coupe GT (3/86)

23 pages, B/W, Content: Introduction, Display Operation, Component Descriptions, Trip Computer Operation, Trip Computer Calibration, Troubleshooting.
SJM-139-00 Anti-Lock Brake System Testing (using Bosch ABS 2-LED tester) (5/86)

29 pages, B/W, Content: Introduction, Tester, Test Procedure, Wiring diagrams.
SJM-142-00 CIS Electronic Fuel Injection, 2nd Edition (6/86)

68 pages, B/W, Content: Basic System operation, Mixture control unit, Differential Pressure regulator, fuel supply diagram, fuel pump, accumulator, fuel filters, pressure regulator, cold starting controls, cold running controls, idle air stabilization, exhaust gas emissions, electronic control unit, temperature sensor, altitude corrections, after start enrichment, acceleration enrichment, fuel throttle enrichment, deceleration fuel shut off, Test Procedures.
SJM-146-00 2.3 Liter Engine with CIS E-III Engine Control System (12/86)

43 pages, B/W, Content: 2.3 Liter Engine Changes, Oil Cooler, Fuel pump, fuel accumulator, pressure regulator and fuel distributor, fuel injectors and lines, exhaust system. CIS-E-III Components: Engine control system, control units, coolant temperature sensor, air sensor potentiometer, altitude sensor, ignition distributor, throttle switches, knock sensor, oxygen sensor, cold start valve, differential pressure regulator, idle stabilization valve, ignition coil, carbon canister shut-off solenoid. System Operation: Ignition timing, fuel mixture regulation, fault memory. Troubleshooting: Fault Memory, Checking /Adjusting engine settings, checking system pressures and operation.
SJM-151-00 The New Audi 80 and Audi 90, (9/87)

79 pages, Color diagrams, Content: Introduction, Engine range, Fuel/Ignition system, Exhaust system, Transmission, Brake System, Steering System, Suspension System, Body Assembly, Heating and Ventilation System, Air Conditioning refrigerant system, Electrical system, Radio.
SJM-170-00 The New Audi 100 and 200 (6/88)

60 pages, B/W, Content: Introduction, Engine changes, Transmission: 012 Transmission, 01A Quattro Transmission, 01A/012 Shift linkage, Automatic Transmission Gear selector. Torsen Center Differential, Rear differential Lock, ABS wheel speed sensor. Body assembly: Doors, Dashboard, Automatic Seat Belt Tensioning. Refrigeration system, Climate Control system. Electrical system: Instrument Cluster, Wiring harness, Component Location. Windshield wiper/washer, Heated Door Locks, Radio, Alarm System.
SJM-180-00 1989 Model Change Information (10/88)

B/W Text and Diagrams, 47 pages,
Excellent technical publication which describes the theory of operation of the new systems used in the 1989 Models.

Engine Fault Memory: Audi 100:
Dual Knock Sensor Turbocharged MC engine changes. Fuel Supply, Carbon Canister, Evaporative system, Knock Sensors, Fault Memory
Shift Lock II
Air Bag System Operation: Steering Wheel Assembly, Gas Generator, Air Bag, Triggering Unit, Energy Reserve, Voltage Transformer, System Operation, Body Changes, Service Procedures.
Audi 100 E Sunroof
A/C Compressor Clutch Relay
Audi 100 E Air Conditioning
Audi 90 Climate Control Operation: Temp Sensors, Programmer Head/Control Unit, Temp regulating Servos, Fault Memory
Bose Sound System
Audi 90 Alarm System
SJM-200-00 Audi Coupe Quattro with 20 Valve Engine (5/89)

66 pages, B/W, Content: Introduction, 20 Valve Engine: Cylinder head, intake/exhaust manifold, Crankcase breather. Fuel supply: fuel tank ventilation, Fuel tank, Pressure regulator fuel rail. MPI: Overview, Control unit, oxygen sensor, air mass sensor, throttle potentiometer/switch, coolant temperature, distributor, knock sensors, reference/speed sensors, fuel injectors/series resistance, Idle Stabilization, ignition coil /spark plugs, component locations, fault memory. Chassis: Front suspension, rear suspension, wheel bearings/special tools, wheels, brakes/steering. Central Hydraulics: Overview, Pump, Pressure accumulator, Brake Servo/Master Cylinder. Body assembly: Front doors/Window, Sunroof, Rear Window, Rear deck lid. Climate Control: Temp Sensors, Programmer/control head, temperature regulation servo, fault memory. Electrical system: New component location.
SJM-201-00 The New Audi V8 Quattro (5/89)

98 pages, B/W, Content: V8 Concept Overview, V8 quattro Engine (20 pages), Engine management system (14 pages), Automatic Transmission (17 pages), Suspension, Brakes, Power Steering, Body (12 pages), Electrical system (8 pages), V8 Quattro Cellular Telephone (5 pages), VAG1551 fault diagnosis (1 page).
SJM-209-00 The New 20 Valve Turbo Engine for the Audi 200 Quattro (4/90)

40 pages, Color diagrams, Content: Introductions, 20 Valve Turbo Engine, cooling system, system layout, Motronic Control Unit adaptive learning, system diagram, Sensors/Actuators: hall sender, reference sensor/speed sensor, air mass sensor, throttle Valve potentiometer and idle switch, intake air temp sensor, coolant temp sensor, knock sensor I and II, oxygen sensor, altitude sensor, intake manifold pressure sensor, multi-function temp sensor, idle stabilizer, carbon canister frequency valve, fuel injectors, Ignition coil, output stage and distributor, waste gate frequency valve, fuel pump relay/fuel pump. Fuel system, Fuel Tank ventilation system, boost pressure control, idle stabilization, knock control, connector assignments, Power supply, grounds, wiring diagram, Self diagnosis with VAG 1551.
SJM-210-00 Audi 4 Speed Automatic Transmission (6/90)

52 pages, B/W, Content: Overview, Torque Converter, Planetary gear set, ATF Pump, Valve Body, Power Flow, Electrical system Layout, Inputs, Outputs, Shift Lock, Wiring Diagram, Transmission assembly, transmission installation.
SJM-211-00 1991 Model Change Information (9/90)

48 pages, B/W, Content: Model Line Description: Audi 80, Audi 90, Audi Coupe Quattro, Audi 100, Audi 200, Audi V8 Quattro. 20 Valve Turbo, Servotronic Steering, Audi V8 Quattro 5 speed Transmission, 4 speed automatic transmission, shift lock III, Audi V8 Comfort feature, Coupe Sunroof with Pre-selection.
SJM-212-00 The New Audi 100 (1992 Model) (8/91)

64 pages, B/W, Content: Introduction, V6 Engine, MPI System (engine management), transmission, front suspension, rear suspension, brake system, steering, Doors, Body assembly, Air conditioning, Climate Control, Electrical system, Central Locking/Alarm, Power Windows, Electric Seats, memory mirrors, Infrared Remote Control, Headlight washers, Temperature display, Radio.
SJM-214-00 1992 Model Change Information (3/92)

63 pages, B/W, Content: Model line overview, S4 20 Valve Turbo engine, V8 engine, V8 transmission oil cooler, Dual Mass flywheel, 01E Transmission, V8/S4 Front Brakes, 100CS Quattro Rear suspension, 01F Transmission, Airbag II (system with passenger airbag), S4 Headlights, V8 Climate Control, V8 infrared remote central locking and memory mirrors, V8 Auto check speed Warning System.
SJM-216-00 Audi 01F 4 Speed Automatic Transmission (6/92)

51 pages, B/W, Content: Overview, Input/Output Components: Engine RPM Signal, injector opening time signal, throttle position sensor signal, wheel speed sensor signal, shift point signal, multi-function switch, Gear selector display, Brake light switch signal, Kick down switch signal, Climate control signal, ATF temperature signal. Electrical System: power supply, auto trans. electrical connectors, functions wiring diagram. Selector lever components: Gear selector lever and starter lock out, electrical circuit, shift lock III. VAG 1551: Overview, Function 03-Output check diagnosis, Function 08 Read measuring value block. Service: Technical data, capacities, ATF dipstick, Multi-function switch, filler locations. Transmission Power Flow, TCM Pin-out reference list.
SJM-219-00 1993 Model Change Information (10/92)

43 pages, B/W, Content: Model line overview,
V6 MPI system, Phase I Automatic Transmission,
01K Automatic Transmission, Airbag II, Sunroof,
Audi 90 Central Locking, Air conditioning,
Body Assembly, Electrical system.
SJM-221-00 The New Audi Cabriolet (11/93)

44 pages, B/W, Content: Introduction, Body Assembly, Roof Assembly, Windows, Rear WIndow Defroster, Windshield, Roof Sill, Seats, Roof Operation Overview, Roof Operation Components, Component location, Hydraulic Pump, solenoid valve block, solenoid valves, limiting switches, Convertible compartment lock, Central Locking alarm system, On Board Diagnostics (OBD), Wiring Diagram, Technical Specifications.
SJM91903 Audi TT Self Study Program $29 NEW

AUDI FACTORY SERVICE TRAINING BOOKLET: 2000 AUDI TT COUPE

Self Study Program for Dealer Technicians, "Design and Function" Information (Theory of Operation), Glossy Soft cover, nice glossy paper with 98 pages, Very Nice book with B/W text and excellent multi-colored cutaway diagrams and some color photos. Great technical information not found anywhere else.

Contents Include:
Concept Car discussion and Overview
A BRIEF INTRODUCTION TO THE TT
(Design needs no explanation: Engines (180 and 225HP), Running Gear, Newly Developed quattro drive train, Design. The safety concept: Air bags, front and side impact, More passive safety, Safety belts with added features, Central Locking system revisions, Design, The interior concept: The cargo area, Storage and Convenience, Instrumentation, Music on the move. Vehicle dimensions, Vehicle Identification, Environmentally friendly production)

BODY (Special Features: Front Bumper, Rear Bumper, Hood, Rear Deck Lid, Doors, Fuel Filler Cap, Taillights, Dash Panel, Front frame Structure, B Pillar Supports, Side Reinforcements in the doors, Door Sill)

VEHICLE SAFETY (Occupant protection: side and front air bags, passenger air bag disable switch, roof padding, Brake and Clutch Pedal retraction, Fuel cut-off, automatic unlocking)

POWERTRAIN (Engine and gearbox configuration), 1.8 liter 180 HP (132kW) 5V-Turbocharged engine, Horsepower and Torque Graph, Lubrication and cooling, Engine and transmission mounts, Turbocharging system: Charge Pressure Control, Air Divert in Overrun (Turbo Recirculation Valve)

FUEL DELIVERY SYSTEM (Fuel tank, evaporative emissions)
MOTRONIC ME 7.5 (Overview, torque based engine management, System Overview, Electronic Throttle Control function, Mass Air Flow (MAF) Sensor, Camshaft Position sensor, Secondary air system)

MANUAL TRANSMISSION (5 speed FWD and 5 Speed Quattro)

POWER TRANSMISSION (Haldex Coupling, Advantages, The System Configuration, The Hydraulics, The Control System)

THE STEERING AND SUSPENSION (Steering, Front axle, wheel alignment, Front Strut attachment, Rear Axle-FWD and Quattro)

BRAKES (Electronic Brake Pressure Distribution-EBD, Anti-Slip Regulation-ASR, Electronic Differential Lock-EDL)

CLIMATE CONTROL (System Overview, Expansion Valve)

ELECTRICS (Overview, Component Locations, Interior monitoring, alarm system, Sound system)

SERVICE (Vehicle Specifications), TELETEST (Technician Test and answer form)
SJM92903 Audi V6 Bi-Turbo Self Study Program $29 NEW

AUDI FACTORY SERVICE TRAINING BOOKLET: The 2.7 liter V6 Biturbo

Self Study Program for Dealer Technicians. This booklet has "Design and Function" (Theory of operation) details on the new twin turbo 2.7 liter V6 engine as used in the 2000 Model year Audi S4 and Audi A6. Glossy Soft cover, glossy paper with 78 pages. B/W text with excellent multi-colored cutaway diagrams and some color photos. Great technical information not found anywhere else.

Contents Include:
Engine (27 pages, Technical Data, Crankshaft, Cylinder Head, Variable Valve Timing, Cooling Circuit, Engine Lubrication), Overview of Components: (Air Ducting, Turbochargers, Exhaust System, Pneumatically Controlled Systems, Charge Pressure Control, Air Recirculating Control in Over-run, EVAP system, Crankcase Breather).

Motronic ME 7.1 (28 pages, Subfunctions, System Overview), Subsystems of the Motronic: (Torque-Oriented Engine Management, Torque-Oriented Functional Structure, Electronic Throttle, Exhaust Temperature Control Details). Motronic Sensors (Charge Air Pressure, Barometric Sensor, Mass Air Flow Sensor, O2 sensors, Crankshaft Position sensors), Additional Motronic signals (CAN data bus, Vehicle speed sensor, coolant temperature sensor, A/C compressor on/off, Cruise Control Interface), Functional ECU wiring Diagram and component identification, VAS 5051 overview, VAG 1598/31 interface.

Power Transmission: (New Self Adjusting clutch with wear compensation), Manual Transmission Cooler system, Technician Self-Test Exam.
SJM9619-3
Audi Electronic Stability Program (ESP) Dec. 1999
$29 NEW

75 pages, B/W and Color Diagrams
Contents:
Introduction-Looking back-What does ESP do?-Acronyms-Two ESP systems
Basic Physical Principals, Driving Dynamic Control,
Overview of Bosch and ITT Automotive Systems,
Bosch ESP System, ITT Automotive System,
Service, Glossary,
Teletest

SJM9910-3
Audi TT Roadster
Feb. 2000
$29 New

37 Pages, B/W with many Color Diagrams and some color photos
Contents:
Body: Body Overview with exploded diagrams of the body panels, Roll Bar, Occupant Protection, Gantry Gauge
Convertible Top Control: Convertible Top, Top Design, Hydraulic Diagram, Top Hydraulic Pump V118, Component Locations, System Overview, Top Component operation, Top Functional Diagram.
Wind Deflector: Deflector Operation, Deflector Functional Diagram
Central Locking System: Storage Compartment, Luggage Compartment emergency Release, CD Changer Tray
Interior Monitor System: Interior Monitor, Monitor Operation
Teletest: Audi TT Roaster Design and Function teletest

SJM9112-3
Audi VAS5052 Design and Function
Feb 2002
Available New $29

25 pages, color
Contents: Introduction, VAS5052, Overview of Diagnostic Systems, Why a new Diagnostic system?
Functions of the New diagnostic system,
Design: Diagnostic Scan Tool interfaces, Buttons and Display, Construction
Operation: Getting Started, On-Board Diagnostics, Administration, Applications, Help, Print
Service: Upon Receipt of New Equipment, Technical Support Resources
Knowledge Assessment Test

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